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A Qualified Workforce: Accredited

2022-08-12

Mark Priestman is a Director of a training consultancy whose mantra is: Qualify the Workforce! Here he discusses the CITB National Specialist Accredited Centre.

Back in 2003, the CITB had the good presence of mind to fill a gap in its provision of training by opening its National Specialist Accredited Centre (NSAC). While the CITB focuses on the huge industry that is construction, this unit has been charged with facilitating NVQ assessment for the specialist trades. Our trades.

Why do I find this commendable? Many training providers would never facilitate the specialisms of our sector because, to put it simply, there aren’t enough ‘bums on seats’ to make it financially viable.

NSAC facilitates NVQ qualifications via a network of sector practitioners. Actually, they partner with more than 140 specialist NVQ assessors delivering over 1,000 NVQs a year in a wide range of disciplines – resin flooring, chimney engineering, steeplejacks, lightning conductors, concrete repair, demolition, metal roofing, water jetting, to mention just a few.

Those for the stone industry cover:

  • Façade Preservation
  • Modular Paving
  • Site Supervision
  • Site Management
  • Contracts Management

Another aspect of NSAC’s facilitation by its network of assessors is the ability to deliver NVQs via a route known as On-Site Assessment & Training, or OSAT for short. These NVQs are assessed in the workplace – your workplace – to minimise disruption to your projects.

To complete an NVQ, an assessor will observe operatives at work and ask questions about how the work is completed. The learner builds a portfolio of evidence. The assessor will then record what has been demonstrated and discussed against the standards of the NVQ

Once the assessor has evidence against all the necessary units, they will sign off the trainee’s portfolio and send it off for the NVQ certificate to be claimed, following a quality assurance process.

During the assessment, the assessor arranges meetings to induct the learner and profile them for suitability for the NVQ. The assessor will agree with the learner a plan for their assessment, visit site to observe the learner at work, evidence the learner’s underpinning knowledge of the job and confirm that all of the standards have been reached and that the learner is competent.

The NVQ is a route to applying for the CSCS skills card. A level 2 NVQ allows the holder to apply for a blue, Skilled Worker Card; a level 3 NVQ for the gold CSCS Card; a level 6 for the black Manager’s Card.

Closely collaborating with NSAC is the CITB’s Specialist Applied-Skills Programme (SAP) delivery team. This is a fee-neutral course (for CITB-registered firms) that combines mentoring at work, 20 days off-site on industry-prescribed training, and NVQ assessment. Programmes available range from dealing with asbestos and heritage to piling and roofing. In our sector, three programmes stand out:

  • Façade Preservation
  • Stone Fixing
  • Heritage Stonemasonry

I would be delighted to help if you have questions about this service. Or you can contact the good people at the NSAC themselves via the website at bit.ly/CITB-NSAC.

CSCS

Construction Skills Certification Scheme (CSCS) has issued a reminder that those entering apprenticeships should hold the Apprentice card – not a Labourer card.
CSCS has simplified the application process for Apprentice cards and removed the charge – so they are now free! For those who have not yet completed the apprenticeship enrolment process there is the Provi-sional card (at £36) that can be replaced with an Apprentice card when enrolment has been completed. More details at bit.ly/CSCSapprenticecard.

www.priestmanweb.com

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National Lottery Heritage Fund invites views on what it should do in the next 10 years

2022-08-12

The National Lottery Heritage Fund (NLHF) is inviting those in the industry to give it their opinions on what should be included in its next 10-year strategy.

It is carrying out an online survey and you have until 5 September to take part. Click here to take the survey.

NLHF says it’s important that it understands and collaborates with those who know the sector and the people it serves.

Eilish McGuinness, Chief Executive of The National Lottery Heritage Fund, says: “As the UK’s largest funder of heritage, it’s important that we understand and collaborate with you – those who know the sector and the people it serves – on how we continue to invest in heritage and ensure it is maintained and valued now and in the future.

“Help us shape how we’ll work together in the years ahead and the difference we can make for the UK’s rich and diverse heritage.”

See https://www.heritagefund.org.uk/have-your-say

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Brazilians promote their stones in London, 25 August to 7 September

2022-08-11

There has been a huge increase in the use of decorative granites and quartzites from Brazil in the UK, most of it going to worktop fabricators. Now Brazil is promoting its stones as part of an export drive called Casa Brasil London in Covent Garden from 25 August to 7 September. The stone contribution is called It's Natural – Brazilian Natural Stone .

Brazil says the UK is its third largest export market (behind the USA and China) and from 25 August until 7 September Centrorochas, the Brazilian Centre of Natural Stone Exporters, in conjunction with ApexBrasil, the Brazilian Trade & Investment Promotion Agency, is hosting Casa Brasil's It's Natural – Brazilian Natural Stone to grow business relationships.

It takes place at The Stables, 40 Earlham Street, Covent Garden, London WC2H 9LH.

Brazil says it is the sixth largest supplier of stone to the UK and the fifth largest producer and exporter of natural stone in the world, thanks to its geological diversity that has given it some 1,200 named stones to sell.

During Casa Brasil the characteristics of the Brazilian stone market will be highlighted in a lecture at 7.30pm on 26 August entitled ‘Get to know the power of Brazilian stones’ given by Fabio Cruz, the Vice-President of Centrorochas, and Paulo Giafarov, an international specifier.

Fabio Cruz says: “Besides the extraction potential, Brazil has a large industrial park for the supply of finished and semi-finished products, works of art, design, architecture, among others.

“The privilege of having large mineral reserves allows for large-scale production to meet demands in large volumes. Thanks to the technological production capacity, the Brazilian stones go through modern and environmentally sustainable processes – more than 95% of all water used in the production process is totally re-used.”

Paulo Giafarov adds: "We can say, without a doubt, that our materials surprise with their colours, textures, patterns and finishing quality." During the lecture he will highlight some of the creative uses of Brazil’s natural materials.

On 25 August, Fabio Cruz, project manager Rogério Ribeiro and Paulo Giafarov will be making a presentation about the Brazilian stones to architects, designers and members of Stone Federation Great Britain at The Building Society, 55 Whitfield Street, Fitzrovia, London W1T 4AH. As well as talking about Brazil's geological characteristics and operational capacity, they will highlight the commercial relationship between the two countries. Stone Federation will also be talking about British stone.

Rogério Ribeiro says the promotion of Brazilian stones in Britain is important because of the British market but also because Britain influences sales in countries such as Saudi Arabia, United Arab Emirates and Qatar. 

He says: “The United Kingdom is seen as a strategically important commercial partner for Brazil, since it brings together a large architectural centre, responsible for a good part of the new developments in the Middle East.”

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Join Women’s International Stone Alliance workshops on 20-21 August

2022-08-09

The Women’s International Stone Alliance (WISA) is holding stone carving and dry stone walling workshops on the weekend of 20-21 August at Shibden Hall in Halifax, West Yorkshire.

WISA is an international network of women keen to work with and support other women involved or interested in traditional stone trades.

Emma Knowles will be heading the workshops. Emma comes from Yorkshire originally and is a member of the Dry Stone Walling Association (DSWA) headquartered in Cumbria, although she now lives in Australia where she runs a company called Stone of Arc.

WISA has been working with dry stone walling Master Craftsman and accomplished designer David Griffiths to create a portfolio of edifice designs incorporating intimate spaces that challenge perspectives and celebrate the strengths and capabilities of women in a culturally specific way.

These edifices will be built around the world by skilled WISA teams, initially in England, Australia, Ireland, the USA and Italy. As Emma Knowles says in a contribution to the DSWA Waller & Dyker magazine, this will give women a rare opportunity to travel and work with other women within the traditional stone trades.

One of the edifices is a monument to Anne Lister (Gentleman Jack), who lived in Halifax at the turn of the 18th/19th centuries. It will be built in the park at Shibden Hall in Halifax, which was extensively used in the filming of the TV programme called Gentleman Jack, aired by the BBC in Britain and sold around the world. The BBC will also be filming the building of the monument to Anne Lister.

The monument will create a communal area for the public and will be constructed using natural stone supplied by Traditional Stone in Horbury Bridge, West Yorkshire, which employs five women itself.

Antony Harris at Traditional Stone says: “With the dimensional natural stone industry being male dominated for centuries, Gentleman Jack being a great BBC success worldwide and our Lionesses winning the European Cup, I don’t think the timing could be any better.”

Women wallers and carvers from Ireland, Italy, Australia, the US and England will be involved in building the monument to Anne Lister between 22 August and 9 September, starting after the workshops.

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Pictured at Shibden are (left to right): Emma Hudson (Traditional Stone General Manager), Antonello Tiozzo (Italian Master Carver), Project Manager Emma Knowles (Director of Stone of Arc Drystone Walling), Serena Cattaneo (Italian Master Waller), Rutendo Chinogureyi (Traditional Stone, IT & Marketing).

Workshops, 20-21 August

Carving

  • Session 1: 9am-midday
  • Session 2: 1pm-4pm
  • Price £35 per session (£30 for WISA members)

Dry Stone Walling

  • 9am-4pm (lunch 12-1pm)
  • Price: £70 (£60 for WISA members)

To find out more about the workshops on 20-21 August and to book a place on them, contact womenstonealliance@gmail.com. 

If you would like to join WISA (it costs £20) email info@womenstonealliance.com.

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Brief in Counters: David Coster talks to Andrew Taylor of Granite Direct

2022-08-08

David Coster, Director of Advanced Stone & Masonry Supplies, which sells Stain Proof and Tenax products, talks to Andrew Taylor, Director of Granite Direct, in Enfield, Middlesex.

David: Quartz, sintered/porcelain or natural stone?

Andrew: Natural, both as my preference and for the business. It’s a lot more unique, more interesting. For me, it’s superior. Everyone can cut and fix quartz, that’s why there are so many people doing it. Natural stone is a bit more specialist.

David: Straight off the machines or hand finished?

Andrew: It comes off the saw or waterjet, goes through the edge polisher and then its hand finished. We finish everything by hand. That way it gets checked properly. It’s part of quality control because someone is going over it by hand. You get a much nicer finish as well.

Have you made any recent investments in the business, or do you have any planned?

We have replaced a saw. I have bought an Achilli from D Zambelis. I buy my machines from them and I buy my tooling from them because I get good support from them – I get the back-up.

Hopefully, I’m looking to extend again so we can hold more stock. There’s a lot of interesting material and we bring it in ourselves. We’re branching out into terrazzo and we’re selling a lot of marble. We’re also considering stuff like solar panels and electric vans.

That brings me to my next question: climate change. Do you have a plan in place to reach Net Zero by 2050?

I have no direct plan but solar panels are probably the number one thing I have been thinking about for the past year, not only because it’s eco-friendly but it can save us money in the process. We recycle all our water.

Electric vans… I don’t feel they are at the right place yet. They’re not where they should be to make it viable.

Is most of your business local?

Predominantly within the M25. That’s one of the reasons for looking at electric vans – the congestion zones.

You guys are in what I would consider the countryside; one of the nicest areas around here. But I noticed just a quarter of a mile up the road there’s a ULEZ (Ultra Low Emission Zone), even though it still feels like countryside to me. But moving on: have you noticed any backlog from Brexit or Covid?

Multiple things. Brexit, the Suez Canal, Covid, fuel prices – there’s a lot of reasons for getting delays with deliveries. We haven’t had any problems from Italy, probably because for the most part it comes by train and is here in a week. The prices of shipping are going up and people don’t want to do the drive from Spain, so their prices have gone up. I think a lot of people use it as an excuse to put prices up – any excuse. Someone forgets to order a slab, they blame it on Brexit or Covid or Suez. But there have been effects. You just deal with it. We have to tell people it’s going to be six weeks before you can have a kitchen worktop.

The industry has been too quick to promote itself as template and install within ‘X’ amount of time. If everyone said this is actually unworkable it would be better for everyone.

Most bespoke industries will tell you it’s six to eight weeks to fabricate something.

A kitchen manufacturer will say it takes 16 weeks but a fabricator that’s making the tops for that kitchen will sing and dance about the fact they will template and install within five days!

Are you finding it difficult to get all the staff you need?

We lost a couple of staff just after Brexit but we had two people to replace them very quickly. They are very experienced masons. We haven’t really had a problem, although I know a lot of other fabricators have, which drives up the cost of labour. For us, you know, I would like to think we look after our staff because they are proper masons and we have skilled people in the office. The majority of our staff stay with us for the long term – we don’t have a high turnover of staff. It’s important to look after them because without them we don’t have a business.

I notice you are members of the Worktop Fabricators Federation (WFF). What made you want to join and what benefits does it have?

Joining was quite an easy decision for us because historically we prefer to work with the other fabricators around us. There’s enough business for every fabricator without having to drive down prices, make compromises and work for nothing. The main benefit of the WFF is purely sharing knowledge. We are a lot stronger as fabricators sharing ideas and problems. Before, if you went to one of the big distributors and said ‘I’ve had this problem’ they said ‘well, no-one else has had it and we have sold a thousand slabs’. Now we can say ‘this person had the same problem and that person has had it, so we’re all having it’. It’s not about blame, but of identifying problems.

What would you like to see the industry doing more of, perhaps starting with the WFF?

For me, the only incentive to join the WFF is to talk to each other. But that’s a great thing to have. It’s priceless. You can say to other local companies: let’s buy something we are all using in bulk so we are not paying over the odds for it. The WFF can give you greater buying power.

You’re more protected as a group than you would be as one fabricator on your own?

Absolutely.

What trends do you see in the market?

We are doing more and more terrazzo. People have always had this thing: natural stone and terrazzo are difficult. They say they stain, things like, but they can all be treated; they can all be repaired. There aren’t any problems with them. It’s knowing how to process the materials. We do lots of it and for me it’s great that other people don’t want to do it because that drives our business. What’s coming up? I don’t know. We do a majority in natural stone, and terrazzo is increasing. We are seeing less mirror fleck quartz, which is great for me because I’m bored with seeing it.

What do you have planned for Granite Direct?

We are content. We do 15-20 domestic jobs a week. We’re not looking to take over the world. We have got our margins, we’re happy with that.

We have reinvested and we will just naturally grow. If next year we are doing 25 jobs a week we just have to have the capacity to be ready for it. But we are content where we are. We don’t want to do 100 jobs a week or anything like that. You lose control and it becomes less about the quality and doing the bespoke work that we want to do.

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Lime mortar training day at Reading Abbey Ruins – 23 August

2022-08-07

Stone Federation is partnering member company Cliveden Conservation to deliver a lime mortar training course at the historic ruins of Reading Abbey on 23 August.

The course includes:

  • An introduction to using lime mortar on historic buildings
  • Walk down through the Reading Abbey Ruins
  • Health & safety toolbox talk
  • A demonstration of mixing different binders
  • Practical sessions on the application of mortar and techniques for pointing, consolidation and tending.

You are welcome to bring your own small trowels and other small tools, although Cliveden Conservation will provide basic tools and materials, including health & safety PPE.

The address is: Reading Abbey Ruins, Abbey St, Reading RG1 3BA. There is a charge of £200+VAT to take part. To book your place(s), email sara@stonefed.org.uk.

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Ibstock takes 75% stake in Generix Façades

2022-08-03

Brick company Ibstock has bought a 75% stake in Generix Façades, the company based in Walsall, West Midlands, formed by John Nolan, originally to supply natural stone façades in conjunction with Blockstone. It also offers porcelains and brick slip façades. 

The attraction for Ibstock is that the façades are non-combustible (popular following Grenfell Tower) and have a low carbon footprint.

Announcing on 3 August its acquisition of 75% of Generix, Ibstock said the move into non-combustible façade systems extends its modular construction technology portfolio and represents a further strategic step in broadening the range of façade systems offered by Ibstock Futures.

Ibstock says the acquisition of Generix aligns closely with the strategy for Ibstock Futures to become a market leader in façade products and solutions that combine the aesthetic appeal of traditional materials with higher productivity and a lower environmental footprint.

John Nolan retains a minority shareholding in Generix and remains the Managing Director. He says: “Being part of Ibstock PLC will provide a fantastic platform for future growth. We are looking forward to this exciting new chapter in the development of Generix Facades and our non-combustible facades systems.

"We are extremely excited about the future and this transaction indicates the direction in which Generix is travelling. The strength of the brand has now gone to the next level and becoming part of the Ibstock family is a lifetime ambition come true for myself and the staff.

"While continuing to strive in the MMC sector with the Genbrix system, it is anticipated that Ibstock Generix will experience major growth in the natural stone and ceramic-porcelain rainscreen market.’’

The cost of the investment in Generix is small (speculation puts it at about £1million) but the Ibstock board believes the business has the potential to grow significantly with the Ibstock input.

Generix was formed in 2013. It has three types of façade systems: Generix-Lite (natural stone panels), Infinity (ceramic panels), and Genbrix (mechanically fixed brick-slip cladding).

Jeremie Rombaut, Managing Director of Ibstock Futures, says: “Generix represents an important strategic step for Ibstock Futures, with a new systems offering into the fast-growing sectors of the UK façades market.

"Through this acquisition, we have a great opportunity to expand our customer offering in new market segments. I welcome John and his team to Ibstock and look forward to scaling the business together in the years to come.” 

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The Merry Month: A stone fellowship?

2022-08-03

Robert Merry thinks it is about time the interiors section of the stone industry started formally recognising the skills of its workforce with qualifications... and why not a Fellowship?

We have a dilemma in some parts of the stone industry. Well, in interiors, to be frank. How do we recognise the skills we have taught our staff and how do we credit their achievements? In the office, the factory and as installers.

Certainly interior stone installation requires a unique set of skills. We would not expect a traditional hand-set mason to work with 20mm stone in a bathroom. The same is true in reverse.

Though there are, of course, many exceptions to this rule and we have all employed fixers who profess to being able to fix anything and everything. They are often caught with their proverbial trousers down at some point. Not a pleasant image – and an expensive one, too.

Fabricator workshops are home to digitized machinery requiring skilled and trained operatives. Forklift operators have specialist knowledge of how to load and unload slabs and move them around the workshop safely. Multi-access CNC technicians. Sophisticated rendering of photography – the art of rendering itself and production of digitized cutting sheets for the automated machinery. And then we have the sawyers and finishers and there is still no replacement for hands-on operatives cutting and polishing.

The link between site and factory – the templater (or, more properly named the site surveyor) handling sophisticated digital equipment and a laptop from which to ping the files to the factory.

It is a varied workforce whose skills are difficult to formally recognise in any collective qualification. Each requires a different set of skills.

Suppliers offer training for users, but rarely does the training extend to understanding the material worked, its limitations, its strengths and weaknesses, how to handle it and how to recognise when limitations have been reached.

Office workers also have their own skill set. Hopefully the days of coping with a light covering of dust on the desk and curling paperwork from the damp conditions, which I experienced in the railway arch we occupied for neigh on 17 years, are long gone.

The language of our trade is complicated at first, contractual obligations and risks vary, depending on the customer – architect, designer, contractor or public. Recognising and remembering the names of the stones and the geological differences between them is a subject in itself.

An obvious umbrella under which all skills shelter in some shape or form is health & safety. A legal requirement, certainly, but how do we recognise and credit the achievements of the individuals and their skills?

Surely we can produce a national stone standard for the interior stone industry to encompass all aspects of these diverse roles, to give us a set of qualifications respected and recognised within and beyond the industry?

In some cases, these already exist but need adaptation or refocusing on stone in interiors.

The National Occupational Standards, on which many stone masonry college courses are based, have an excellent structure with an interiors stone installer module as an option.

So why has the interiors industry been so reluctant to recognise qualifications that are under their very noses?

Perhaps companies don’t know about it? Perhaps there are misconceptions about the system and what it provides? Perhaps a uniting body like the Stone Federation or the Worktop Fabricators Federation (WFF) can galvanise our section of the industry and move the agenda forward.

The Stone Industry Professional Practice NVQ, developed by the Stone Federation and Priestman Associates, has been running for several years and is a case in point. If you haven’t heard about it, contact Mark Priestman. It’s excellent in its wide coverage of the stone industry, including estimating, quarrying, architecture, contracting and site visits. It takes up to two years to complete.

Is that the issue? The industry wants a quick fix? “How do I get operatives on site tomorrow? Do they really need a CSCS card?”  A labourer’s CSCS is only for labourers and cannot be renewed. Skilled worker cards, which apply to installers, are available to those with NVQ or SVQ level 2 qualifications, or if you have registered on a course you can obtain a one-year temporary card. There is no quick fix.

This is our challenge. Not to start again, but to take what we already have and mould it into a suite of qualifications for the interiors side of the stone industry that are relevant and recognised by our customers and the wider construction world. That will enable trained operatives to access CSCS cards and embed standards in interiors that will be long lasting and add value.

And what about a ‘Fellowship’ of the stone industry – a recognition of service and excellence, similar to other industry bodies such as the Chartered Institute of Builders, for one? An accreditation process where industry leaders and long serving individuals who have set the highest standards are rewarded with a Fellowship.

Now that is something to aim for.

www.stoneconsultants.co.uk

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